Time：2025-06-18
Source：
Waste Sorting Equipmen Standardized lubrication system maintenance is an important step in ensuring the normal operation of equipment, extending its service life, and improving production efficiency. Based on the information I searched for, the following standardized process can be summarized:
Establish a lubrication management system
Establish and improve various lubrication management work systems and methods, and clarify the responsibilities and operation norms of lubrication management.
Lubrication management should follow the "Five Determinations" principle (fixed point, fixed quality, fixed quantity, fixed time, and fixed personnel) and the "three filters" principle (rotating drum filtration, usage filtration, and filling filtration).
The storage, distribution and use of lubricating oil products should strictly follow relevant regulations to ensure the purity and applicability of the lubricating oil.
2. Daily inspection and maintenance of the lubrication system
- Oil level check: Regularly check whether the oil level in the lubrication system is within the required range to ensure sufficient oil supply.
- Oil circuit inspection: Check if the oil circuit is unobstructed to prevent blockage or leakage.
- Oil quality inspection: Regularly check for changes in oil quality to ensure good performance of the lubricating oil. Replace it if necessary.
- Sealing inspection: Check the sealing condition of the lubrication system to prevent oil leakage and seepage.
3. Regular maintenance of the lubrication system
- Regular oiling: According to the requirements of the equipment manufacturer, add lubricating oil to the lubrication parts regularly to ensure the lubrication effect.
- Fuel tank cleaning: Regularly clean the fuel tank to remove residual dirty oil. If necessary, use diesel or gasoline to clean mechanical parts and bearings.
- Oil replacement: Regularly replace the lubricating oil based on the usage of the equipment and the degree of aging of the lubricating oil to prevent oil deterioration from affecting the performance of the equipment.
4. Fault handling of the lubrication system
- Fault diagnosis: Through online automatic detection and offline detection, the status of lubrication equipment, lubrication points and lubrication media is monitored in real time to promptly identify faults.
- Fault repair: Based on the diagnosis results, corresponding repair measures are formulated, including rapid fixes for minor issues and joint expert diagnosis for complex problems.
- Maintenance Records: After each maintenance, detailed records should be made of the maintenance time, maintenance content, maintenance personnel, etc., to ensure the traceability of the maintenance process.
5. Cleaning and maintenance of the lubrication system
- Clean the lubrication parts: Before lubrication, it is essential to ensure that the lubrication parts are clean to prevent impurities from entering the lubrication system.
- Tool cleaning: Lubricating tools must be kept clean to avoid contaminating the lubricating oil.
- On-site cleaning: The lubrication operation site should be kept clean and tidy to avoid oil stains and debris affecting the operation of the equipment.
6. Intelligent management of the lubrication system
- Automatic lubrication system: Where applicable, introduce an automatic lubrication system to enhance lubrication efficiency and accuracy.
Visual management: Use visual tools to monitor lubrication management, enhancing management efficiency and transparency.
7. Training and assessment of the lubrication system
Operator training: Provide lubrication training to equipment operators to ensure they master the correct lubrication methods and operation procedures.
- Assessment mechanism: Establish an assessment mechanism for lubrication work to assess issues such as inadequate oiling, inadequate lubrication, and incomplete records, ensuring that lubrication work is implemented effectively.
8. Records and reports of the lubrication system
Lubrication Record: After each lubrication is completed, the "Equipment Maintenance Card" or "Equipment Lubrication File" should be filled out, recording information such as the time of oiling, the type of oil, the quantity, and the oiling person.
Regular reports: Regularly summarize the operation data of the lubrication system, form reports, and provide decision-making basis for equipment management.
9. Emergency handling of the lubrication system
- Emergency handling: In case of an emergency in the lubrication system, the operation of the equipment should be immediately halted and repaired by professional technicians.
- Standby lubrication system: Critical equipment should be equipped with a standby lubrication system to ensure normal operation even in the event of a main system failure.
10. Environmental protection and safety of the lubrication system
- Waste oil recycling: When lubricating oil deteriorates, it should be recycled and treated as waste oil, and stored separately to prevent environmental pollution.
- Safe operation: During the maintenance of the lubrication system, safety operation procedures should be followed to prevent personnel injury and equipment damage.
Summary
Waste Sorting Equipmen The standardized process of lubrication system maintenance includes several aspects such as system establishment, daily inspection, regular maintenance, fault handling, cleaning and maintenance, intelligent management, training and assessment, record reporting, and environmental protection and safety. By strictly implementing these standardized procedures, the operational efficiency and service life of the equipment can be effectively enhanced, the failure rate of the equipment can be reduced, and the smooth progress of the garbage sorting work can be ensured.
Prev