Time：2025-07-09
Source：
Regular maintenance of Waste Sorting Equipmen is essential to ensure its normal operation, extend its service life, improve sorting efficiency and guarantee operation safety.
1. Develop maintenance plans and standards
Before carrying out regular maintenance of Waste Sorting Equipmen, a detailed maintenance plan must first be made. The maintenance plan should be formulated based on the type of equipment, usage frequency, working environment and the manufacturer's recommendations. The maintenance plan should include daily inspections, regular maintenance, replacement of vulnerable parts, etc., and an equipment maintenance file should be established to record the maintenance history and relevant data of the equipment, facilitating comprehensive analysis of the equipment.
At the same time, standardized operation instructions should be compiled, covering various maintenance operations such as preventive maintenance and inspection maintenance, to provide operational basis for front-line personnel. In addition, a full-process monitoring mechanism for maintenance operations should be established to ensure that each link is carried out in accordance with standard norms and achieve full-process quality control.
Ii. Daily Inspection and Maintenance
Daily inspection is a fundamental link in the maintenance process. According to the company's regulations, comprehensive inspections of equipment and tools should be conducted regularly, including functional tests, appearance checks, etc. Before and after each use, regular checks should be conducted on the equipment and tools to ensure they are in good condition. The inspection items include surface cleaning of the equipment, removal of internal debris, inspection of wires and power supplies, etc. Avoid using cleaning agents with chemical components to prevent corrosion of the equipment.
Iii. Regular Maintenance Process
Cleaning and lubrication
- Surface cleaning: Use a clean cloth to wipe the surface of the equipment to remove dust and impurities.
- Internal cleaning: Regularly clean the debris and dust inside the equipment to keep it clean and hygienic.
Lubrication maintenance: Lubricate the transmission components, bearings, etc. of the equipment to ensure smooth operation.
2. Tightening and adjustment
- Fastening components: Check whether the connecting parts, screws, etc. of the equipment are loose. Tighten them if necessary.
- Adjust components: Make appropriate adjustments to the mechanical structure of the equipment to ensure its stable operation.
3. Inspect and replace vulnerable parts
- Inspection of vulnerable parts: Regularly inspect the vulnerable parts of the equipment, such as belts, gears, bearings, etc., and replace severely worn components in a timely manner.
- Replace aged components: For aged or damaged components, they should be replaced in a timely manner to avoid production interruption caused by equipment failure.
4. Electrical system inspection
- Wire inspection: Check whether the wires of the equipment are in good condition, and whether there is any aging, damage or poor contact.
- Power supply check: Ensure a stable power connection and that the voltage is within the allowable range of the equipment.
5. Maintenance of automated systems
- Automation system inspection: Inspect the automation control system of the equipment to ensure its normal operation.
- Software Update: With the development of technology, the software and hardware of devices are constantly being updated. To ensure the performance and accuracy of the devices, it is necessary to upgrade the software and replace the hardware in a timely manner.
Four. Three-level maintenance system
According to the "Code for the Setting and Operation of Construction Waste Disposal Sites" (July 1, 2023), equipment maintenance is divided into three levels:
1. Daily maintenance: Conduct daily lubrication and operation checks on the equipment to ensure it is in good condition.
2. First-level maintenance: Complete basic maintenance tasks such as cleaning, inspection, tightening, adjustment, and oil addition during the downtime intervals.
3. Secondary maintenance: Mechanical and electrical maintenance carried out on the periodic inspection day, including the replacement of worn parts, the replacement of aged oil, and the repair of various faults, etc.
V. Records and Reports
After the maintenance work is completed, a maintenance record form should be filled out to record the maintenance content, time, person in charge and other information, which is convenient for subsequent tracking and management. At the same time, an electronic file of the equipment should be established, carrying information such as historical maintenance, inspection records, scrapping basis, parts replacement, online status, and expiration reminders of the equipment.
Vi. Emergency Response and Fault Handling
During the operation of the equipment, if any abnormal situation is found, professional technicians should be contacted in time for maintenance. At the same time, a fault handling plan should be formulated to ensure a prompt response in case of emergencies and minimize the impact on production. In addition, an emergency support mechanism should be established. When situations such as an increase in garbage volume or malfunctions of operation equipment occur, emergency equipment and personnel should be promptly deployed to ensure the completion of operation tasks.
Vii. Summary
Waste Sorting Equipmen 's regular maintenance is a systematic, standardized workflow that covers everything from routine inspection to regular maintenance, from equipment maintenance to record management. By formulating a scientific maintenance plan, implementing standardized maintenance procedures, and establishing a complete record and reporting system, the operational efficiency of the equipment can be effectively enhanced, its service life prolonged, operational safety guaranteed, and the efficient and stable operation of garbage sorting work achieved.
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